Kripya – IoT Driven Smart Industry Solutions. The project focuses on the development and deployment of IoT-driven Industry 4.0 solutions designed to enable real-time monitoring, generate data-driven insights, and digitize shop floor operations for maximum productivity.
Category
IoT Software Platform
Location
India
Engagement
Since 2023
Services
Full Stack App Development
Overview
The project focuses on the development and deployment of IoT-driven Industry 4.0 solutions designed to enable real-time monitoring, generate data-driven insights, and digitize shop floor operations for maximum productivity.
Delivered as a SaaS-based Industry 4.0 platform, it caters to sectors such as Manufacturing, Energy, Telecom, Retail, and more.
The platform enhances operational visibility, streamlines process monitoring, and provides customized applications to transform shop floor activities, driving efficiency and innovation.
Business Challenge
The current monitoring and management mechanisms for manufacturing processes in most small and medium-sized enterprises are predominantly manual.
Business Solution Overview
We developed a comprehensive solution to enable small SME and MSE to overcome challenges in operational visibility, process monitoring and management decision making.
Key IoT Applications in Industry 4.0: Developed by Techpearl
Proactive Industrial Maintenance Tracker App
Combines preventive maintenance with real-time sensor data, providing insights into machine health and triggering alerts when maintenance is due. Detects issues early, lowers repair costs, and minimizes downtime.
Tool Lifecycle Tracker App
Tracks the lifecycle of tools and critical assets, ensuring they are replaced on time and used efficiently. Continuous monitoring minimizes downtime and optimizes asset utilization.
Job Order Tracker and Validation App
Tracks each part's journey through production, ensuring accurate asset management and traceability. Validates each part at every stage, improving inventory control and reducing errors.
AI-Powered Automated Defect Detection Engine
Leveraging AI and IoT sensors, automates defect detection during production, ensuring consistent product quality and boosting overall production efficiency.
Digital Rights Management App
Controls access to software features, ensures compliance with licensing agreements, and protects intellectual property through secure user management.
Proactive Industrial Maintenance Tracker App
Objective
Optimize asset management through effective scheduling and oversight of maintenance activities, including preventive maintenance, breakdown management, and calibration tool management.
Key Features
- »Asset Management
- »Preventive Maintenance Management
- »Breakdown Management
- »Calibration Tool Management
- »Calibration Maintenance
- »Reports
Value & Benefits
IoT sensors enable real-time monitoring of machine health, predicting failures before they occur, reducing downtime, and replacing time-based schedules with data-driven insights.
Tool Lifecycle Tracker App
Objective
Track the life of each tool in the manufacturing machines, monitor tools for better inventory planning, and improve tool lifecycle management.
Key Features
- »Tool Dashboard
- »Tool Consumption
- »Critical Tool Life
- »Dashboard (Card View and Tabular View)
- »Lifecycle Tracking Of Each Tool
Value & Benefits
Real-time visibility into asset location, usage, and condition. Improves asset utilization, enhances lifecycle management, and reduces the risk of asset loss or theft.
Job Order Tracker & Validation App
Objective
Track job orders efficiently, maintain a comprehensive job history, and provide part tracing in case of manufacturing defects.
Key Features
- »Work Order Sequencing
- »Machine Settings
- »Job Sequence & Validation
- »Data Recording
- »Trace Part
- »Report Generation
Value & Benefits
IoT enables real-time tracking of assets throughout the entire supply chain, enhancing inventory management and improving traceability and transparency.
AI-Powered Automated Defect Detection Engine
Objective
Automate visual inspection for product defects using AI applications.
Key Features
- »Managing Stations
- »Defining Inspections
- »Collecting Data
- »Labeling Data
- »Training the Model
- »Evaluating & Inspection
Value & Benefits
IoT enhances real-time quality control by monitoring production processes and detecting deviations from predefined standards.
Digital Rights Management App
Objective
Manage user access by issuing and validating licenses for software use, ensuring compliance and controlling feature availability based on the license type.
Key Features
- »License at Module Level
- »License for Online and Offline (On-Premise) Modules
- »License Encryption
- »Early Warning of Expiry
- »Request for New/Renewed License
Value & Benefits
Digital rights management (DRM) safeguards software intellectual property and ensures compliance with licensing agreements.
Technologies Used
ReactJS
NodeJS
Mongo Db
MySQL
AWS
SAPValues & Benefits
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